EXO ReduX fibre product logo: Tool for processing the ends of GRP and composite pipes

EXO ReduX fiber

Powerful performance against tough challenges. Controlled material removal thanks to innovative grinding technology.

A system for the precise external machining and reliable preparation for bonding of GRP and composite pipes.

  • Safe dust management: Integrated connection for Class M/H industrial vacuum cleaners.
  • No delamination: The diamond grinding technology protects the delicate fibre structure.
  • Maximum adhesion: Optimal surface activation for adhesive bonds and laminates.

Get my quote

001_EXO-ReduX-fiber_front-view@0,5x
previous arrowprevious arrow
next arrownext arrow
001_EXO-ReduX-fiber_front-view@0,5x
002_EXO-ReduX-fiber_side-view@0,5x
003_EXO-ReduX-fiber_angle-view@0,5x
previous arrow
next arrow

Maximum adhesion and structural integrity in high-performance composite materials.

The processing of glass-fibre-reinforced pipes and modern composite materials presents particular challenges for pipework construction. Due to the manufacturing process, GRP and composite pipes have a smooth, resin-rich outer layer. Whilst this surface seal protects the pipe during operation, it is counterproductive for achieving a permanently leak-tight adhesive bond or subsequent lamination. As this layer is extremely smooth and chemically inert, adhesives cannot form a sufficient molecular bond with it. At the same time, these brittle materials cannot be cut using conventional methods, as the fibre layers would otherwise inevitably tear and delaminate.

The EXO ReduX fibre provides the technological solution to this challenge. The system uses high-performance diamond grinding discs to machine the outer diameter precisely, in a controlled manner and in a way that is appropriate for the material. Through targeted removal, the smooth protective layer is stripped away and the surface is microscopically roughened. This greatly increases the effective bonding surface area and enables optimal mechanical interlocking with the bonding material.

The system precisely exposes the load-bearing glass fibre layer without damaging it. This ensures that the subsequent adhesive or socket joint forms an inseparable unit with the actual structure of the pipe, and that forces are transmitted reliably.

The EXO ReduX fiber in action

In this demonstration video, you can see the precise surface finishing and ease of use of the EXO ReduX fiber in practical use.

The highlights of EXO ReduX fiber

Grinding

The diamond grinding technology, which is gentle on the material, reliably prevents the dangerous tearing of glass fibres. The delicate tube structure remains completely stable and protected throughout the entire process.

Extreme wear resistance

These heavy-duty diamond abrasives have been specially developed for continuous, heavy-duty use on highly abrasive materials. They guarantee maximum service life and significantly minimise follow-up tooling costs.

Integrated dust management

Grinding GRP and composite materials produces fine dust that is hazardous to health. The integrated connection for Class M/H industrial safety vacuum cleaners ensures clean, safe working conditions on the building site and in the workshop.

Technical data

 EXO ReduX fiber
Application
Operation modesemi-automatic
MaterialsGRP, CFRP
Material shapePipe, round
Inner pipe diameter (mm)400 – 4,000
Wall thickness, max. (mm)60
Processing width (mm)175 – 320
Processing depth (mm)0.2 | 0.4 | 0.6
Dimensions & Weight
Dimensions (L x W x H in mm)600 x 620 x 480
Weight (kg)24
Transport dimensions (L x W x H in mm)800 x 400 x 440
Transport weight (kg)31
Performance features
Total connected load (kVA)1.55
Mains voltage (V)

according to EN 60204
230
Mains frequency (Hz)50
Mains typeTN-C-S-mains according to IEC 364/VDE 0100
Fuse protection (A)16
Main drive – Power (kVA)1.40
Feedelectric
Feed drive – Power (kVA)0.15
Feed rate (mm/min)550
Suction socket (Ø mm)35
Paint finish (RAL)9005 (satin)

Enquire now without obligation!

We will contact you promptly to discuss your requirements personally or arrange a product presentation.

Please enter in international format: +491234567890