GR-BSM 1200 – 4500
The innovative large pipe sawing system for plastic pipes
Currently, most water, sewage and rainwater transport systems consist of plastic pipes with a diameter of up to 4.5 m. Processing pipes with such large diameters requires exceptional precision and compliance with safety regulations.
RIEXINGER large pipe saws are designed to meet the requirements of modern production. Almost the entire cutting cycle is computer-controlled, and employee involvement is limited to monitoring the working machine.
All benefits at a glance
- Innovative design with movable saw bow and open working area
- Automatic cutting of segments without moving the pipe
- The low-positioned working platform makes loading and unloading considerably easier
- Easy replacement of the saw blade without a lift or ladder
- Precise adjustment of the cutting position without having to move the pipe
- Precise cutting at various angles
A new standard in the large-diameter plastic pipe sector
Compared to conventional solutions for sawing large diameter pipes, the use of Riexinger saws results in time savings of up to 50-60%. The sawing is characterised by a precise finish of the machined planes, which require no further machining and guarantee a perfect fit of individual elements. Thanks to the possibility of using different types of saw bands, Riexinger saws can perfectly process any type of material with a wall thickness from a few mm to over 140 mm.
All large pipe saws are equipped with effective safety devices as standard:
- Emergency switch,
- Overload modules for drives and electronic components,
- electronic brake of the saw band,
- Laser projection of the cutting line etc.
Each saw is operated via a large control panel with touch screen. The operator sets the parameters for the subsequent cutting steps step by step by selecting the corresponding symbols.
Saw blade change: simple, safe and fast
RIEXINGER sets new standards in the field of saw blade replacement, both in terms of safety and operating time. Normally, replacing the saw bands in a large saw is a time-consuming and complicated process that requires additional ladders and suitable tools. With Riexinger saws, the arm can be lowered without any problem, without the need for an external crane or lift.
Perform almost any cut
With the help of this sawing system, any required cut can be produced cost-efficiently. A variety of contour cuts are possible without having to move or rotate the tube. This results in a previously unattainable accuracy and quality as well as an enormous time saving.
Standard cuts which are included in the scope of delivery of every large pipe saw
Infinitely adjustable angle cut in the range from 45° to 135
V-cut on the main pipe to create T-pieces
V-cut at the outlet pipe for the production of T-pieces
90° straight cut for cutting pipes to length or for pipe end machining
67.5°/22.5° cut on the outlet pipe to create Y-pieces
90° cross section
Even more flexibility with additional optional cutting options
Creation of flexible Y-pieces with variable angle in main and outlet pipe
Radius cuts on the outlet pipe
Programmable cutting sequences that can be stored as so-called recipes
Individually configurable cutting sequences for every application
Experience the GR-BSM 3500 large pipe saw in action
Technical data
| GR-BSM 1200 | GR-BSM 1600 | GR-BSM 2000 | GR-BSM 2500 | GR-BSM 3500 | GR-BSM 4000 | GR-BSM 4500 | |
|---|---|---|---|---|---|---|---|
| Application | |||||||
| Operating mode | semi-automatic | ||||||
| Materials | PE, PP, PVC | ||||||
| Material shape | Pipe, round | Pipe, square | Solid material, round | Solid material, square | ||||||
| Cutting range 0° (mm) | 630 – 1,200 | 630 – 1,600 | 630 – 2,000 | 630 – 2,500 | 630 – 3,500 | 630 – 4,000 | 630 – 4,500 |
| Cutting range +45° (mm) | 630 – 1,200 | 630 – 1,600 | 630 – 2,000 | 630 – 2,500 | 630 – 3,500 | 630 – 4,000 | 630 – 4,500 |
| Cutting range -45° (mm) | 630 – 1,200 | 630 – 1,600 | 630 – 2,000 | 630 – 2,500 | 630 – 3,500 | 630 – 4,000 | 630 – 4,500 |
| Radius cut (mm) | 630 – 1,200 | 630 – 1,600 | 630 – 2,000 | 630 – 2,500 | 630 – 3,500 | 630 – 4,000 | 630 – 4,500 |
| Dimensions & weight | |||||||
| Dimensions (L x W x H in mm) | 8,100 x 5,500 x 3,100 | 8,100 x 5,500 x 3,500 | 8,100 x 6,000 x 3,900 | 8,100 x 6,500 x 4,400 | 10,300 x 7,700 x 5,600 | 10,300 x 5,200 x 6,100 | 10,300 x 5,200 x 6,100 |
| Weight (kg) | 7,000 | 7,500 | 8,500 | 9,500 | 12,000 | 12,500 | |
| Material support height (mm) | 525 – 539 | 525 – 547 | 525 – 554 | 525 – 563 | 530 – 590 | ||
| Material support length (mm) | 8.000 | 10.000 | |||||
| Performance features | |||||||
| Total connected load (kVA) | 15.0 | 22.0 | |||||
| Mains voltage (V) according to EN 60204 | 400 | ||||||
| Control voltage (V-DC) according to EN 60204 | 24 | ||||||
| Mains frequency (Hz) | 50 | ||||||
| Mains type | TN-C-S-Netz according to IEC 364/VDE 0100 | ||||||
| Fuse protection (A) | 32 | ||||||
| Pneumatic connection minimum pressure (bar) | – | ||||||
| Pneumatic connection nominal pressure (bar) | – | ||||||
| Pneumatic connection maximum pressure (bar) | – | ||||||
| Saw band drive – power (kVA) | 7.5 | 5.5 | |||||
| Saw band dimensions (mm) | 0.90 x 25 x 14,033 | 0.90 x 25 x 15,620 | 0.90 x 25 x 17,590 | 0.90 x 25 x 19,595 | 0.90 x 25 x 24,020 | ||
| Saw band speed (m/min) | 0 – 600 | 0 – 300 | |||||
| Saw feed | automatic | ||||||
| Saw band tension | pneumatic | ||||||
| Saw band breakage monitoring | · | ||||||
| Adjustement – saw band guide | automatic | ||||||
| Adjustement – saw angle | automatic | ||||||
| Material clamping | manual | ||||||
| Material support type | V-support | ||||||
| Laser cutting alignment | · | ||||||
| Suction nozzle (Ø mm) | – | ||||||
| Paint finish (RAL) | 7035, 9005 (silk matt) | ||||||
| Software | |||||||
| Pipe detection, automatic | · | ||||||
| Saw feed dependent on position (3 stages) | – | ||||||
| Recipe | – | ||||||
| Saw band guide, adaptive | · | ||||||
| Angle cut ± 45° | · | ||||||
| Outlet 45° (V -67.5°, Tip 67.5°) | · | ||||||
| Outlet 90° (V-cut, Tip 45° right) | · | ||||||
| Outlet 90° (V-cut, Tip 45° left) | optional | ||||||
| Outlet flexible (45° – 90°) | optional | ||||||
| Radius cut | optional | ||||||
| Rectangular cut-out | optional | ||||||
Enquire now without obligation!
We will contact you promptly to discuss your requirements personally or arrange a product presentation.